In modern construction and interior design, the choice of materials determines both the look and functionality of a space. Composite panels have become a popular solution for both interior and exterior use due to their versatility, durability and aesthetic qualities. Whether it is for bathroom floors, facades or bespoke furniture solutions, composite panels offer an option that meets the demands of today's construction and interior design. Let's take a closer look at what these materials are and how they can be used in different projects.
What are composite panels really?
Composite panels are composite materials, typically consisting of two or more components. The most commonly used composite material is a mineral-based acrylic composite consisting of approximately 70% natural mineral compounds (such as aluminium hydroxide) and 30% high quality acrylic resin. This combination creates a material that is both durable, malleable and visually pleasing.
The key properties of composite panels are:
- Hardness and wear resistance
- Moisture resistance
- Through-dyed structure
- Seamless workability
- Heat and fire resistance
- Hygiene and maintainability
Compared to other surface materials such as laminate or natural stone, composite panels offer a unique combination of malleability and durability. Unlike natural stone, composite tiles can be seamlessly bonded together, allowing for uniform surfaces without visible joints.
Versatile indoor applications for composite panels
Indoors, composite panels have found their place, especially in areas where moisture resistance, hygiene and a stylish appearance are required. Bathrooms are one of the most popular applications, where composite panels work well in flats, basins and wall panels.
In kitchens, composite worktops offer a durable and easy-to-clean solution for worktops. The material is highly resistant to heat, scratching and various types of food, making it a practical choice for active kitchens.
In furniture and interior panels, the design potential of composite panels comes into its own. The material can be used to create curved shapes and uniform surfaces, opening up new possibilities for furniture design. For interior use, composite panels meet the following requirements in particular:
- Easy to clean and hygienic
- Uniform, seamless surfaces
- Durability in damp environments
- Colour and texture options according to the interior design
In public places, such as hospitals and restaurants, Kerrock-The hygiene and durability of composite panels are particularly valued features.
Outdoor challenges and the benefits of composite panels
For outdoor use, surface materials must be able to withstand harsh conditions such as temperature fluctuations, UV radiation and humidity. Typical challenges for outdoor materials include:
- Colour fading due to UV radiation
- Deformation due to thermal expansion
- Damage caused by moisture and freezing
- Variations in weather conditions
Composite panels offer a solution to many of these challenges. Weatherproof composite panels are specially designed for outdoor use and contain UV-protective agents to prevent colour fading. Their uniform structure prevents water absorption into the material, improving durability in varying weather conditions.
Composite panels for cladding, patio furniture and outdoor pools are chosen in particular for their weather resistance and low maintenance requirements. They offer architects and designers the opportunity to create spectacular, durable outdoor spaces without the constraints of traditional materials.
The designer's perspective: adaptability and design
For designers, the appeal of composite panels lies in their exceptional malleability. The material can be machined using conventional woodworking equipment, allowing the most complex shapes to be created. Composite panels can be:
- Easy to saw, mill and drill
- Thermoforming into curved shapes
- Connects seamlessly together
- Machining with CNC machines to precise shapes
The range of colours and textures is wide, giving designers the freedom to create different visual expressions. Composite tiles can mimic natural stone, concrete or create a look all their own. In addition, the dyed-through structure ensures that the material looks the same when machined and from the edges.
Inspiration can be found in projects where composite panels have been used to create impressive ensembles: curved reception counters, seamless bathrooms or show facade elements and reference projects carried out show the versatility of the material.
How to choose the right composite panel for your project?
The choice of the right composite panel depends on the application, the conditions and the technical requirements of the project. Here are the key factors to consider:
| Feature | Indoor use | Outdoor use |
|---|---|---|
| Thickness | 6-12 mm most commonly | 8-12 mm, even thicker on facades |
| UV protection | Basic | High UV protection essential |
| Colour range | Wider | More limited, suitable for outdoor use |
| Fire resistance | Good as standard | Higher in special versions |
The choice should also take into account:
- Stress level: how much wear and tear will the material be subjected to?
- Maintainability: how easy is the surface to clean?
- Installation method: what type of anchorage or support system is required?
- Budget: different grades of composite panels differ in price
In the early stages of a project, it is worth consulting an expert who can help you determine the right application for your specific needs. the most suitable composite panel from our range.
A sustainable choice: the life cycle of composite panels
Composite panels have a long life cycle, which makes them sustainable choice from both an economic and environmental perspective. The durability of the material reduces the need for replacement, which in the long term reduces the environmental burden.
Many composite panels are also recyclable. For example, acrylic composites can often be recycled by grinding them into raw material for new production. This closed-loop approach reduces the environmental impact of the material.
The life of composite panels can be extended by proper maintenance:
- Regular cleaning with mild detergents
- Avoiding scratching cleaning products
- Protecting the surface from very hot objects
- Regular inspection and cleaning for outdoor use
We offer a range of high-quality KERROCK composite panels, suitable for even the most demanding applications. These materials combine excellent durability, malleability and aesthetic appearance, providing a solution that will stand the test of time, both technically and visually.